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Thread: BUILD THREAD For 1964 Falcon Sprint to Monte Carlo Rallye FIA spec'

  1. #521
    Semi-Pro Racer Paul B's Avatar
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    Thanks Bruce,
    I have really enjoyed tinkering around with this project, probably why its taken so long to build! Anyway its on the home straight now.

    Dale Mathers from Coastline Automotive has built me an awesome original 9 inch Detroit locker diff and supplied some 31 spline axles etc, very happy with that.

    I have also finished the engine (road version) and gearbox, Super T10.
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    Fitted up the Hays clutch & pressure plate (same as 1964 original), every thing is ready to go in to the car.
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    The Falcon T10 gearboxes had a different tail shaft housing to the mustang (otherwise the same) the shifter is mounted much more forward in a Falcon than a mustang.
    Many mustang Falcon parts are not the same such as the clutch Z bar was specific to Falcon and 1964 is different to 1965 as are 6 cyl.
    There have been so many considerations to build this car correctly to Ford, Holman Moody and Alan Mann Racing 1964 specs.
    Last edited by Paul B; 06-29-2020 at 11:59 PM. Reason: typo

  2. #522
    Semi-Pro Racer Paul B's Avatar
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    Holman Moody made a huge amount of changes to the car for entry into the Monte Carlo Rally of 1964, but the Falcon needed to remain looking as an OEM production car.
    Ford had to comply with minimum production of 1000 Rallye Sprint cars so they offered an actual 1964 Falcon Rallye Sprint for 1964 (RPO) which included all of the Holman Moody parts that were fitted to the 1964 Monte Carlo Falcon Race cars. In turn these cars were actually classed as a regular production vehicle to meet the criteria for entry into the 1964 Monte Carlo Rally.
    I recently managed to find an original 1964 Falcon Rallye Sprint hand book.
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    What a find! all of the original part numbers too!
    Last edited by Paul B; 06-30-2020 at 05:44 AM. Reason: typo

  3. #523
    World Champion Roger Dowding's Avatar
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    That booklet is great - to go with the Car well done Paul..

  4. #524
    Semi-Pro Racer Paul B's Avatar
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    Thanks Roger,
    A real gem there with all of the ford part numbers and also shows Holman Moody part numbers so I know what was made at Holman moody that replaced the Ford parts. Hugely useful.

    The engine and gearbox is in the car now, still a few more parts to fit
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    Here is a pic from the 1964 car
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  5. #525
    Semi-Pro Racer Paul B's Avatar
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    Engine complete ready to fire.
    I will connect the external oil cooler later, Radiator with a left inlet will also be fitted later

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    Here is a pic of one of the original cars for 1964
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    This car was fitted with Girling brakes, the others had Kelsey Hayes front Discs
    Last edited by Paul B; 07-19-2020 at 07:08 AM.

  6. #526
    Semi-Pro Racer Paul B's Avatar
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    I started to fit my diff together, measured the axles and checked the axle length and found the diff housing has been modified sometime in its life. The offset has been altered, so it has gone off to be corrected back to what it should be. After researching the diffs for these cars I have found the most likely diff housing used was a 1959 ford ranch wagon diff housing as this was one of the very few 9 inch diffs with 2 inch wide shoes on 11 inch back plates and drums (which is correct for FIA #1250). This model diff was also a perfect fit into a 63-65 Falcon or 64-66 Mustang.
    The diff head was a Detroit locker 31 spline which I have now. So it all should come back soon correct and I can bolt it up.
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    Last edited by Paul B; 08-19-2020 at 10:26 PM.

  7. #527
    Semi-Pro Racer Paul B's Avatar
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  8. #528
    I was going to give my usual plaudits, then I saw the seat. Is that what they used? We can do a lot better for you Paul.

  9. #529
    Paul, is the roll cage built to original specs or has it been made to suit MNZ rules?

  10. #530
    Semi-Pro Racer Paul B's Avatar
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    Hi OF, The race seat is a USA Kirkey, the upholstery cover was not fitted yet, it is a new old stock seat and period correct for the car even though in 1964 they did not have race seats in these saloons, either factory buckets or a special touring seat was used. But I must have a compliant race seat to be eligible to race. I don't really want a modern looking seat. what seats do you have?
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    Hi Allan, The roll cage must be Motorsport NZ homologated, and is, I have the log book now.
    In 1964 these cars were actually raced without roll cages as were many saloons.
    The roll cage is a bolt in and I have tried to keep it as period as possible whilst also complying to MSNZ regulations.

    Cheers to all

    By the way, with the roll cage in now, the rear seat back and carpets still have to go in, these are being made as I don't want to cut up the original parts.
    Last edited by Paul B; 08-29-2020 at 11:59 PM.

  11. #531
    World Champion Roger Dowding's Avatar
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    Real progress Paul B, great to see the car this complete.

  12. #532
    Hi Paul, the email I have for you has failed. I'm still on the one you have used previously.

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