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Thread: BUILD THREAD For 1964 Falcon Sprint to Monte Carlo Rallye FIA spec'

  1. #501
    I have definitely run out of superlatives to be able to comment Paul.

  2. #502
    World Champion Roger Dowding's Avatar
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    Quote Originally Posted by Oldfart View Post
    I have definitely run out of superlatives to be able to comment Paul.
    Rhys you are not alone, brilliant car.. Thanks Paul B ..

  3. #503
    Semi-Pro Racer Paul B's Avatar
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    Thanks guys!
    It will be good when it can turn its wheels under its own steam.... preferably rather quickly

  4. #504
    Semi-Pro Racer Paul B's Avatar
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    The rest of my parts arrived yesterday from USA, so I could get on with the front suspension. I fitted the upper and lower control arms, new springs, restored the torsion bar, and fitted the HD spindles.
    The 1964 V8 Falcons had from factory, heavy duty tierod ends, and matching spindles, the drag link and idler arm housing was also HD (you can see it has 3 bolt idler arm housing on the chassis vs Mustang 2 bolt) . When Holman Moody built the 15 cars they replaced the OEM spindle with another heavy duty larger spindle and also used their own HD spring perch as shown.
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    Last edited by Paul B; 03-19-2020 at 10:19 AM.

  5. #505

  6. #506
    Semi-Pro Racer Paul B's Avatar
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    Thanks Bruce,
    I have been fitting the original type Kelsey Hayes 4 pot calipers and rotors, Right side, I needed to rework the rotor back plates to fit the HD spindles. These are the same brakes that were used on the later Mustang GT350s but the Falcon Rallye Sprints also had an in line Hydrovac booster mounted where the battery was.

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    This is a picture of the 1964 FIA Homologation 1250 Left Front brakes
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    Very interesting, I found an article on Kelsey Hayes brakes and the Chrysler Valiant entered in the 1964 Monte Carlo Rallye also had the very same brakes as the Falcon.
    Last edited by Paul B; 03-07-2020 at 07:07 AM.

  7. #507
    Not trying to be a rivet-counter, but are grooved rotors period correct??

  8. #508
    Semi-Pro Racer Paul B's Avatar
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    No they are not, but they are only decent rotors found so far, most of the non grooved ones are not produced from very good quality material. Still looking, these will do for the meantime till I find something else.

  9. #509
    Didn't know that. Wow. You don't want second rate materials in the brakes, so I can well and truly understand your decision there!!!

  10. #510
    Semi-Pro Racer Paul B's Avatar
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    Rotor warping is a real pain especially under track conditions , bedding them and heat prepping helps a lot but if the metallurgy is not up to scratch it can be more rotor change outs and reskimming etc. Cheers

  11. #511
    Semi-Pro Racer Paul B's Avatar
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    I made up all of the front brake lines for the master cylinder to booster, booster to junction and to front wheels, then fitted them up. I also finished fitting the brakes and torqued everything down. A lot of brake lines with a remote in line booster but that's how they were made.
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    And spaghetti junction,
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  12. #512
    Semi-Pro Racer Paul B's Avatar
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    Fitted the anti sway bar and some other parts and torqued the front brake and suspension components down, re checked the camber and caster. That completes the front suspension and brakes assembly.
    On to the steering now to finish that off.
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    Last edited by Paul B; 03-12-2020 at 09:43 AM.

  13. #513

  14. #514
    Semi-Pro Racer Paul B's Avatar
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    Thanks Andrew, Getting there... slowly
    I fitted some interior and the front screen with the wipers too, and they work!

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    Also had to buff & polish the 55 year old Stainless trim, started with this
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    Here is the finished job
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    Screen & Wipers fitted also
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    Last edited by Paul B; 05-03-2020 at 09:22 AM.

  15. #515
    Semi-Pro Racer Paul B's Avatar
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    A few more jobs done
    Fitted the front upper outer shock tower supports I fabricated earlier
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    Also gave the Borg Warner T10 a birthday
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    It is always interesting seeing the different ways people have reassembled parts over the years in places they should not be.
    Also this is a picture of all the RTV I found in places it should not be.
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    Last edited by Paul B; 05-25-2020 at 11:01 AM.

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